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Strain Gage Signal Conditioner
Model 9DINS/MIL

Strain Gage Signal Conditioner

Feature Highlights

  • Strain Gage Signal Conditioning
  • Includes Power Supply, Excitation, Amplifier, Filter and Shunt Calibration
  • Typical Accuracy of 0.1%
  • Current Loop Output (4-20mA)
  • 28V Aircraft Power (MIL-STD-704)
  • MTBF 90,000 hours (MIL-HDBK-217)
  • Tested to MIL-STD-810F and RTCA/DO-160D

Sensors Supported

  • Load Cells
  • Torque Transducers
  • Pressure Transducers
  • Strain Gages (with external completion)
  • Accelerometers (Piezoresistive)

Description

The 9DINS/MIL signal conditioner provides everything needed to operate a wide variety of strain gage transducers and to deliver optimal signal output in MIL-SPEC environments. The 9DINS/MIL Includes:

Power Supply: The 9DINS-MIL operates directly from 28V Aircraft Power (MIL-STD-704). The unit handles the sags and surges common on the 28V bus including induced effects of lightning (RTCA/DO-160D)

Transducer Flexibility: The 9DINS/MIL supports full bridge sensors with resistances from 120 to 20,000 ohms. These choices allow the 9DINS/MIL to operate Load Cells, Torque Transducers and Pressure Transducers. Quarter and half bridge strain gages can be operated if they are externally completed to form full bridges.

Transducer Excitation: The 9DINS/MIL has a fixed excitation that provides a highly stable excitation voltage for transducer excitation. Current limiting is provided.

Transducer Amplification: For maximum resolution of measurement data, the 9DINS/MIL amplifies strain gage signals with a multi-stage differential amplifier. A fixed gain of 500 is developed internally and fed into a 4-20mA converter. The amplification properly maps 0-20mV transducers into 4-20mA output signals.

Transducer Filtering: The 9DINS/MIL filters and conditions strain gage signals with active low-pass filtering to eliminate unwanted signal components. Filter is a 400 Hz, 6-pole Bessel style.

Output: The 9DINS/MIL has a current loop (4-20mA) output. The amplification properly maps 0-20mV transducers into 4-20mA output signals. Current loops are ideal for long cable runs and provide easy multi-drop capability.

Calibration: The 9DINS/MIL contains a built-in shunt calibration function. The shunt calibration resistor of 87.3K ohms generates a half scale tension output for a 350 ohm load cell. A signal line is available to engage the shunt calibration relay remotely.

Applications

  • Load / Force Monitoring
  • Torque Monitoring
  • Stress-Strain Analysis
  • Pressure Monitoring
  • Vibration Monitoring


Electrical Performance: Vs = 28 Vdc; T
c = 25º C unless otherwise specified

Parameter Min. Typ. Max. Units
Bridge Resistance 120   20,000 ohms
Excitation Voltage   10.000   Volts
Excitation Current (Short circuit protected)   28 100 mA
Amplification   500   Volts/Volt
Input Impedance of Amplifier   10   G ohms
CMRR   110   dB
Filter Cutoff Frequency (Six pole Bessel, 120dB/decade)   400   Hz
Filter Cutoff Frequency Accuracy   5   %
Accuracy   0.01   % FSO
Linearity   0.01   % FSO
Zero Offset Temperature Drift   0.0007 0.0015 % FSO / º C
Span Temperature Drift   0.008 0.01 % FSO / º C
Excitation Temperature Drift   0.002 0.003 % FSO / º C
Current Output (4-20) Load Resistance 50 500 525 ohms
Supply Voltage (Vs) (Reverse polarity protected, MIL-STD-704 compliant) 16.5 28 51.5 Volts
Operating Current with 350 ohm full bridge at 10V excitation   75   mA

 

Environmental Requirements: Vs = 28 Vdc unless otherwise specified

Parameter Min. Typ. Max. Units
Operating Temperature -54   71 º C
Storage Temperature -54   85 º C
Humidity     100 %
Altitude     35,000 feet
Atmosphere

Explosive Atmosphere as per MIL-STD-810, Method 511.4


Physical Specification:

Parameter Specification
Enclosure Type Environmentally and EMI Sealed Aluminum Enclosure, Iridite Finish
Enclosure Size 5.00" x 2.00" footprint, 1.85" height
Weight 10.4 oz (0.65lb.)
Terminals

D38999/20FA35SA, Load Cell
D38999/20FA35PN, Power, Shunt Calibration and Output Signal

 

Load Cell Diagram


Datasheet in PDF

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